Finance Committee - Agenda - 3/20/2019 - P403
10.
11.
12.
Before butt fusing pipe, inspect each length for presence of dirt, sand,
mud, shavings, and other debris or animals. Remove debris from pipe.
Cover open ends of fused pipe at end of each working day. Cap to
prevent entry by animals or debris.
Use compatible fusion techniques when PEs of different melt indexes are
fused together. Refer to manufacturer’s specifications for compatible
fusion.
Fusion welding shall not be performed when pipe ends are exposed to
precipitation. CONTRACTOR shall provide temporary welding shelter if
necessary.
All HDPE cuttings from pipe facing and drilling shall be removed from the
pipe network by CONTRACTOR prior to turning the Project over to
OWNER. CONTRACTOR shall clean the entire pipe network associated
with the Project if HDPE cuttings are encountered in the pipe network by
OWNER following completion of the project.
All interior butt-fusion weld beads shall be removed from the pipe
ie., all HDPE pipe must be de-beaded) in accordance with the
manufacturer's recommendations.
C. Flange Jointing
1.
2.
3.
4,
Use on flanged pipe connection sections.
Connect slip-on carbon steel backup flanges with galvanized nuts and
bolts.
Butt fuse fabricated flange adapters to pipe.
Observe the following precautions in connection of flange joints.
a. All fasteners and back-up rings shall be carbon steel below grade,
and zinc-plated steel above grade.
b. Align flanges or flange/valve connections to provide tight seal.
Require nitrile-butadiene gaskets if needed to achieve seal. Gaskets
are required for flange/valve connections.
c. U.S. Standard round washers as may be required on some flanges in
accordance with manufacturer’s recommendations. Bolts shall be
lubricated in accordance with manufacturer's recommendations.
d. Tighten flange bolts using a torque wrench in sequence and
accordance with manufacturer’s recommendations. CAUTION: Do
not over-torque bolts. CONTRACTOR shall use a torque wrench to
tighten all flange fasteners.
Pull bolts down by degrees to uniform torque in accordance with
manufacturer's recommendation.
Protect below grade bolts and flanges by covering with a 6-mil thick PE
wrap. Duct tape wrap to HDPE pipe.
Electrofusion couplers, where used, shall be installed per manufacturer’s
specifications. The outside diameter of the HDPE pipe and face shall be
File No. 3066.09
High-Density Polyethylene Pipe 15210 - 8 of 13 December 2017